Year 9 Science · Unit 2 · Lesson 1

Why Materials Matter

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Learning Goals

Odd one out

Circle the odd one out in each group. Then give your reason in the last column.

#GroupOdd one out and reason
1density · melting point · flammability · hardness
2reacts with acid · rusts in moist air · burns in oxygen · conducts heat
3tensile strength · reacts with water · electrical conductivity · colour
4wool · timber · cotton · nylon

1. Explain why “burns in air” is a chemical property of wood, but “floats on water” is not.

Recall 2 marks

Order the steps

These four notes come from an engineer choosing the material for the face grille of a cricket helmet. Number them 1 to 4 in the order of the material selection process.

OrderEngineer’s note
Compare steel, titanium and aluminium alloy grilles against the list of needs.
Decide what the grille must do: stop a cricket ball (about 160 g) from reaching the batter’s face.
Check the price and supply: titanium grilles cost several times more than steel ones.
List the properties needed: high strength, low density, and no corrosion from sweat and rain.

Scenario: racing bicycle frames

A bike maker is comparing three alloys for a racing frame. The strength-to-weight ratio is the tensile strength divided by the density: the higher it is, the stronger a frame can be for its mass.

Table 1. Three frame metals
MetalDensity (g/cm³)Tensile strength (MPa)Strength-to-weight ratio
Steel (4130)7.8567085
Aluminium (6061)2.70310
Titanium (Ti-6Al-4V)4.43950214

Source: typical published values for these alloys. Ratios rounded to whole numbers.

2. Calculate the strength-to-weight ratio of the aluminium alloy. Write it in Table 1.

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Answer MPa per g/cm³

3. Which alloy in Table 1 gives the lightest frame for the same strength? Most racing bikes are still made of aluminium alloy or carbon fibre instead. Use step 4 of the selection process to explain why, and name the trade-off the buyer accepts.

Analyse 3 marks

4. Screws that hold a broken bone together must stay in the body for years. They could be made from stainless steel (8.0 g/cm³) or titanium alloy (4.43 g/cm³). Recommend one, using the four steps of material selection.

Analyse 5 marks